Removable–Reusable Thermal Insulation systems engineered for demanding industrial environments
TAS designs and manufactures custom-fit thermal insulation blankets and jackets for valves, fittings, vessels, and complex surfaces across multiple industries — especially where conventional insulation is impractical or unsuitable due to frequent removal requirements or complex geometries. Our focus is long-term reliability: precise fit, durable construction, and consistent thermal performance over repeated removal and reinstallation. The result is a professional insulation solution that supports plant efficiency, maintenance access, and safer working conditions — without compromising quality.
Quality & Engineering That Set TAS Apart
Effective thermal blanket insulation is defined by the right combination of material selection, engineering precision, and long-term usability. At TAS, every insulation system is carefully designed, manufactured, and inspected to perform reliably through repeated industrial use and maintenance cycles.
Custom designed,
Not Standard
Insulation Covers
Unlike generic insulation covers, TAS thermal blankets are custom-engineered for each application. Using CAD-based design, we ensure accurate fit around valves, flanges, actuators, vessels, and complex geometries — minimizing gaps, thermal bridges, and installation inconsistencies.
Upon request, particularly for OEM customers we also manufacture standardized insulation solutions, designed for repeatability, quality consistency, and integration into serial production.
Industrial insulation is handled, removed, and reinstalled many times during maintenance cycles. TAS blankets are designed for this reality:
For easy identification and location, a stainless steel or aluminium name plate tag is riveted to each blanket piece. Each blanket will include an I. D. Plate.
Designed for quick installation and secure closure, the Velcro® flaps ensure a firm, reliable fit during operation.
Designed for food processing areas and clean rooms, where fiber-free, washable insulation and corrosion-resistant stainless steel fasteners are required.
Custom-designed endcaps eliminate exposed heat gaps and ensure complete insulation coverage at terminations.
Integrated at low points of the insulation to allow visual leak detection and drainage.
Durable and reliable fasteners designed for easy installation and a long service life.
Designed for a long service life, with fully finished edges and no exposed or raw edge surfaces.
Designed for use in explosive atmosphere locations, reducing the risk of electrostatic discharge.
Double-layer, high-desnity insulation filler — engineered for stable thermal performance and long lifetime
High-density insulation filler is inherently more resistant to water absorption, fiber degradation, and thermal fatigue. Under continuous heat, vibration, and freeze–thaw conditions, low-density fillers tend to settle, disintegrate, or lose thickness, whereas high-density materials retain structural and thermal stability throughout repeated service cycles.
Measurable Surface Temperature Performance
Proper material selection and construction quality directly influence the real-world performance of removable thermal insulation systems. Beyond fit and durability, a key indicator of insulation quality is the achievable outer surface temperature under operating conditions.
The chart below illustrates a typical surface temperature reduction achieved using a 50 mm removable thermal insulation blanket, based on EN-tested thermal conductivity values and steady-state operating assumptions.
Illustrative assumptions
Result
Depending on process temperature, outer surface temperatures are typically reduced to a range that supports safer handling, improved working conditions, and stable long-term insulation performance.
Illustrative example. Actual surface temperatures depend on geometry, airflow, operating conditions, and installation.
Energy Savings as a Result of Quality Insulation
By reducing surface temperatures and limiting uncontrolled heat loss, high-quality thermal insulation blankets contribute directly to lower energy demand and more efficient plant operation. The extent of energy savings depends on operating conditions, insulation thickness, and application specifics.
For projects where energy efficiency, payback, or CO₂ reduction are key decision factors, detailed calculations and examples are available in our dedicated Energy Savings section.
Depending on the application and conditions, typical payback periods range from 3 to 15 months.
Manufacturing Quality You Can Rely On
Quality is built into every production step:
Each blanket system is manufactured to deliver reliable thermal performance and long service life in demanding industrial environments.
TAS insulation systems are used across steam systems, process industries, food processing, plastics, petrochemical, and power generation applications. This broad experience feeds directly into our design standards—ensuring solutions that work in practice, not just in theory.
This engineering-driven approach is what allows TAS Thermal Insulation systems to deliver dependable performance, application after application.
