TAS Thermal Blanket Solutions for the Petrochemical Industry

Thermal Insulation for Valves, Vessels, Heat Exchangers & Process Equipment
TAS provides engineered removable-reusable insulation systems for petrochemical processing equipment, including valves, pumps, heat exchangers, reactors, tanks, and complex pipe fittings. Our blankets are designed to withstand extreme temperatures, outdoor weathering, and exposure to oils and chemicals, maintaining process efficiency while ensuring safety and compliance.

Energy Efficiency & Cost Savings
In petrochemical operations, significant heat is lost through uninsulated surfaces, increasing energy consumption and fuel costs. TAS insulation blankets reduce surface heat loss by up to 85–90%, improving overall energy efficiency. Typical payback periods range from 3 to 8 months, with substantial savings sustained over the long life of the blankets.

Process Stability & Reliability
Temperature fluctuations caused by heat loss can impact reaction rates, fluid viscosity, and overall process control. TAS blankets help stabilize equipment temperatures, reduce cycling of heaters and control systems, and improve operational consistency, leading to more reliable performance and reduced risk of process upset.

Improved Steam Quality & Steam Tracing Efficiency
Proper insulation of steam systems is crucial in maintaining optimal steam temperature and avoiding condensate buildup. TAS blanket insulation improves:

• Steam quality by protecting against radiation losses
• Steam tracing performance by reducing heat loss along traced lines
This results in more efficient process heating, fewer blockages, and reduced maintenance interventions.

Extended Equipment Longevity
Uninsulated components are exposed to harsh external conditions and fluctuating temperatures, leading to accelerated wear. By reducing heat load and protecting critical components from environmental damage, TAS blankets extend equipment life, minimizing downtime and maintenance costs during turnarounds.

Workplace Safety & Compliance
Surfaces in petrochemical plants can reach extreme temperatures, presenting serious burn and fire hazards, especially in outdoor environments. TAS blankets significantly reduce touch surface temperatures, increase personnel safety, and support regulatory compliance, even in the presence of moisture, oil mist, and corrosive fumes.

Capability to Insulate Complex Surfaces
Many irregularly shaped or hard-to-reach surfaces, such as valves, flanges, manifolds, and custom equipment geometries, are often left uninsulated in traditional methods. TAS custom-engineered solutions ensure these areas are fully covered, eliminating thermal hotspots and improving overall insulation continuity.

Engineered for Extreme Temperatures
TAS blankets can be designed for operating temperatures up to 1050 °C, using high-temperature fabrics, needle mats, and stainless-steel mesh reinforcement, suitable for high-heat zones such as reactor heads, reformers, or flare systems.

Environmental Protection
Reducing energy consumption directly lowers CO₂ emissions and operational carbon footprint, allowing petrochemical facilities to support decarbonization and sustainability initiatives. TAS removable blankets are reusable over multiple maintenance cycles, avoiding insulation waste and contributing to circular economy practices.

Truly Removable & Reusable
Equipment, machinery, and fittings often require regular inspection, servicing, and maintenance. TAS insulation blankets are truly removable and reusable, designed with a user-friendly approach that allows quick removal and reinstallation. This minimizes downtime and labor while maintaining full insulation performance, making them ideal for continuous and high-availability operations.